Inspection Services
Quality, not quantity
Our inspection services cover everything from NDT testing to API crane inspections designed to mitigate significant safety hazards, environmental damage, and financial loss
Crane Load Testing
Crane load testing is an essential procedure that involves subjecting a crane to loads equal to or greater than its operational capacity to verify its ability to perform under specified conditions. This process is crucial not only for compliance with safety regulations but also for the longevity and reliability of the equipment.
Why conduct a Crane Load testing?
Safety Assurance: Load testing verifies that the crane can handle the maximum specified load safely, reducing the risk of accidents due to mechanical failure.
Regulatory Compliance: Ensures that all crane operations are compliant with national and international standards, including OSHA, ANSI, and other relevant bodies.
Performance Verification: Confirms that the crane operates as expected under various load conditions and provides an opportunity to adjust mechanisms for optimal performance.
Longevity and Reliability: Helps in identifying potential mechanical issues early, thus extending the operational lifespan of the crane.
Load Testing Process
Pre-Test Inspection: Before conducting load tests, a thorough inspection of the crane is performed to ensure it is fit for testing. This includes checking all mechanical systems, hydraulic systems, and structural integrity.
Load Preparation: The specific weights used for testing are prepared and verified for accuracy. These weights are typically up to 125% of the crane’s rated capacity, according to most safety standards.
Test Execution:
The crane is operated to lift the test load, which is carefully monitored and controlled.
Key performance metrics are recorded, including load stability, mechanical response, and operational smoothness.
The crane may be tested under different conditions and setups to ensure versatility and reliability.
Monitoring and Data Collection: During the test, data is collected on various parameters such as hoist speed, brake functionality, and structural response to load.
Post-Test Evaluation:
After the load test, the crane is re-inspected for any signs of stress or damage.
The performance data is analyzed to determine if the crane meets the safety and operational standards.
A detailed report is generated outlining the outcomes of the test and any recommendations for maintenance or adjustments.
Certification: Upon successful completion of the load testing, the crane is certified for operation. A certificate is issued which details the load it can safely handle and any other critical operational parameters.
API Crane Inspection
API crane inspection involves a systematic examination of all aspects of crane equipment, including structural components, mechanical systems, and operational functionalities. These inspections are crucial for cranes used in demanding environments, such as the oil and gas industry, where safety and reliability are paramount.
API Crane Inspection Process
Pre-Inspection Review:
Gather documentation on crane history, previous inspections, maintenance records, and manufacturer’s specifications.
Schedule the inspection at a time that minimizes disruption to regular operations.
Visual and Operational Checks:
Conduct a thorough visual inspection of all crane components, including booms, hooks, sheaves, wires, and structural elements.
Perform operational tests to assess the functionality of brakes, controls, and safety devices under load conditions.
Non-Destructive Testing (NDT):
Apply NDT techniques such as ultrasonic testing, magnetic particle inspection, and radiographic inspections to detect internal and surface flaws not visible to the naked eye.
Load Testing:
Perform load tests up to 125% of the crane’s rated capacity to verify structural integrity and operational capability under stress.
Detailed Reporting:
Document findings, noting any discrepancies from API standards.
Provide a comprehensive report detailing the inspection results, including recommendations for maintenance or repairs.
Certification:
Issue a certification if the crane passes the inspection, specifying any conditions or restrictions based on the findings.
Schedule follow-up inspections or immediate re-inspection if issues are identified.
Why conduct an API Crane inspection?
Compliance with Standards: Ensures that cranes meet API specifications, which are often required in industries with rigorous safety standards.
Safety Verification: Identifies potential hazards and mechanical issues that could lead to accidents, thus protecting workers and the environment.
Operational Assurance: Confirms that the crane will perform efficiently and effectively, minimizing downtime and maintenance costs.
Lifecycle Extension: Regular API inspections help extend the service life of crane equipment by ensuring that it is well-maintained and adjustments are made before failures occur.
Non-Destructive Testing (NDT)
Non-destructive testing involves a variety of inspection techniques used to evaluate the properties of a material, component, structure, or system without causing damage. This is essential for industries where the failure of a component could lead to significant safety hazards, environmental damage, or financial loss.
NDT Techniques
Ultrasonic Testing (UT): Uses high-frequency sound waves to detect internal and surface defects in materials. Ideal for identifying flaws deep within the structure.
Magnetic Particle Inspection (MPI): Involves the application of magnetic particles to a magnetized surface to detect surface and near-surface discontinuities, particularly useful for ferromagnetic materials.
Dye Penetrant Inspection (DPI): Uses a dye solution applied to the surface of a non-porous material to detect cracks and leaks.
Visual Inspection (VI): The most basic form of NDT, involves a thorough visual examination to detect external signs of wear, damage, or corrosion.
